Zloonex carbon fiber composite products - ultra-thin UD tapes and fabrics

Our Products

Ultra-thin composite materials for high-end manufacturing

Spray-free colored carbon fiber fabric - ultra-thin composites

Ultra-Thin Colored Fabrics

Ultra-thin colored fabrics are produced with Zloonex proprietary Fiber Spread-Nano-Sizing process. Instead of electroplating, color is built into the fiber surface through nano-sizing technology, delivering outstanding wash resistance, scratch resistance, and exceptional resin interfacial bonding — with no secondary painting required. Spreading down to 0.025 mm produces an ultra-lightweight non-crimp fabric with low porosity and minimal defects. Single layers are thinner than 0.07 mm, roughly 1/2 to 1/3 the thickness of conventional prepreg fabrics.

Fiber Spread-Nano-SizingGrade 0 AdhesionSemi-Transparent+2
Thickness: <0.07mm
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CF/PEEK UD tape - thermoplastic unidirectional prepreg

CF/PEEK UD Tape 0.07mm

Continuous carbon fiber pre-impregnated with PEEK (polyether ether ketone) in an ultra-thin unidirectional tape. At 0.07–0.20 mm, the tape supports rapid thermoplastic processing — laser-assisted in-situ consolidation, automated tape laying, and hot stamping — replacing autoclave cycles measured in hours with molding cycles measured in seconds to minutes. PEEK matrix gives outstanding toughness with superior impact, delamination, and fatigue resistance. The tape is weldable, repairable, and 100% recyclable.

0.07-0.20mm UD Tape180°C Long-termWeldable & Repairable+2
Service Temp: 180°C
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CF/TPI UD tape - aerospace-grade thermoplastic prepreg

CF/TPI UD Tape 260°C

Continuous carbon fiber tape pre-impregnated with thermoplastic polyimide (TPI), engineered by a proprietary suspension-melt combined prepreg process. The tape sustains long-term service at 260°C, exhibits a near-zero coefficient of thermal expansion, and withstands space radiation — a combination built for aerospace structures that face thermal cycling and vacuum exposure. Like all Zloonex CFRTP tapes, it is weldable, repairable, and 100% recyclable.

260°C Long-termNear-Zero CTESpace Radiation Resistant+2
Service Temp: 260°C
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Thermal conductive UD tape - 5 W/(m·K) for electronics

Thermal Conductive Tape 5W/mK

An ultra-thin continuous-fiber thermoplastic tape engineered for heat dissipation. Through-thickness thermal conductivity reaches 5 W/(m·K), giving structural laminates a thermal-management function that ordinary composites cannot provide. The tape is available on TPI, PEEK, and PA6 matrices and supports both in-situ laser consolidation and hot molding.

5 W/(m·K) ConductivityTPI/PEEK/PA6 MatrixStructural+Functional+2
Thermal Conductivity: 5 W/(m·K)
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Slitted small-tow carbon fiber - precision tows for AFP

Small Tow Slitting 0.5K-3K AFP Grade

Precision slitting ±0.01mm. Retains >90% of original fiber mechanical strength. AFP automated placement compatible. 12K spread to 8-25mm. Speed 5-30m/min. Optimized surface treatment for excellent resin infiltration.

±0.01mm Precision>90% Strength RetainedAFP Compatible+1
Tow Size: 0.5K-3K
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Slitted Small-Tow Carbon Fiber - ultra-thin composites

Slitted Small-Tow Carbon Fiber

Zloonex slits spread carbon fiber into precision small tows — 1K, 1.5K, 2K, and 3K, with custom specifications available. The slitted tow retains over 90% of the original fiber mechanical strength while significantly reducing raw-material cost, unlocking design freedom for complex automated fiber placement (AFP) and filament winding. Optimized fiber surface treatment ensures fast resin impregnation and strong interface bonding.

0.5K-3K Precision>90% Strength RetentionAFP Compatible+2
Slitting Precision: ±0.01mm
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Thermoplastic Prepreg Test Line - ultra-thin composites

Thermoplastic Prepreg Test Line

Self-developed industrial machinery for fabricating high-performance continuous-fiber reinforced thermoplastic prepreg UD tape — covering carbon fiber, glass fiber, aramid, basalt, and metallized fiber. The line is built for scientific research needs and industrial mass-production feasibility verification with stability, high efficiency, and low cost. Max heating 450°C, 1-30mm width, compatible with PP/PA/PC/PPS/PEEK/TPI.

450°C Max1-30mm WidthPP-PEEK-TPI Compatible+2
Max Heating: 450°C
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Two-Belt Laminate Press Line - ultra-thin composites

Two-Belt Laminate Press Line

Continuous two-belt flat laminate press for CFRTP sandwich and solid panel lamination, with selectable belt width and heated zones.

Anti-static Teflon belt0-50 N/cm2 pressureElectric/Oil/Gas heating+1
Belt Width: 550-3200mm
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CFRTP sandwich panel - continuous fiber skins with lightweight core

CFRTP Sandwich Panel

Continuous fiber reinforced thermoplastic sandwich panel with load-bearing continuous fiber skins and a lightweight core, delivering high stiffness-to-weight ratio for structural and interior applications.

High stiffness-to-weight ratioPP honeycomb and PET foam coresSix face material options+1
Panel Thickness: 8-60mm
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CFRT UD Prepreg Tape Line - ultra-thin composites

CFRT UD Prepreg Tape Line

Continuous melt-impregnation line producing unidirectional thermoplastic prepreg tape in a single pass, with selectable spindle count and resin system.

72-700 spindlesPEEK/PA/PC/PPS/PEI/PA6/PP resins300-1800mm width+1
Spindle Number: 72-700
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CFRTP solid panel - monolithic continuous fiber reinforced sheet

CFRTP Solid Panel

Continuous fiber reinforced thermoplastic solid panel, manufactured by hot-press laminating stacked unidirectional tapes into a monolithic high-strength sheet with integrated surface protection.

Monolithic high-strength sheetThickness 0.5-6mmFace material during lamination+1
Panel Thickness: 0.5-6mm
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